$26.48 $ 26. Classic Motorcycle Seats. Using a paint brush, apply a thin layer of resin in … My workshop (2 of 3), Where it all happens! Press down with the palms of the hand on the sheet metal that’s hanging over the table’s edge. a lip around the edge helps to make a more "finished" edge,and can also help hide the frame rail. it will save time and drill bits. TUFFSIDE just shared a video on how their seats are made, perfect for anyone looking to buy a custom motorcycle seat for their chopper, bobber, scrambler, or cafe racer project. I can just borrow a stapler. I didn't even think of masking tape even though I use tapes on a daily basis to transfer patterns for sheet metal work. We stock one of the largest ranges of classic motorcycle seats in the world. Which is fine for a casual ride but not for riding several days in a row. Do the same thing on the other edge of the sheet metal. In addition, the angle of my bend didn’t reach 90 degrees or more. If it did then, after removing the sheet from the clamps, I’d need a bending brake, sheet metal hand tongs…, Next: How to mount a bobber saddle to the frame. The seat pan is part of the motorcycle that fits the contour of the buttocks. The existing seat base will fit the uncut parts of the frame exactly, and also the back of the original petrol tank if that is to be used, so the seat base can just be cut and altered to match the change in the bike frame. Align the bend mark over the edge of the work table. The pan is shaped in a certain way for a comfortable riding experience. I've had a thing for motorcycles as long as I can remember. I’ve never even shaped the foam or covered the foam.... A couple of things are now in the completed file. The condition of your motorcycle seat can make or break a ride. 5% coupon applied at checkout Save 5% with coupon. It’s almost... I’ve never built a saddle. 48. Make sure that you bend only until the allowance. Use the other hand and grab the tail of the seat and pull back/upwards. plus it helps to hide the attachment points of the cover. use weatherstripping around the edge of the seat pan so it doesnt cut through your seat over time. Motorcycle seat pattern making #1387. Afterwards, get rid of the rough edges on the ends of the metal by grinding. It may be my first and last build, or it may be the first of many. I don't remember the staples I pulled (though I can pull another to check), but they definitely left holes all the way through the pan, and there were no sharp parts under the top layer. 5. Most go with poly foam, some go with a gel pad. A showroom-perfect reproduction of the stock CB500 seat, it features a metal pan and is made to exacting standards. This can save you some money. Use the metal hammer to hammer down at the center of the seat pan to provide some grooves. The ridge can be made one of two ways. Tape as much as possible to protect paint Take the A/C aluminum tape and put it on top of the blue tape overlapping the edge of each piece. Tape over blue tape carefully covering it completely. stronger hold, no tearing. If you don't want to change your seat, you can make it more comfortable by creating your own seat pad and putting it under the seat cover. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. Second, bending steel without a bending brake can be a challenge, depending on the gauge and length of the sheet metal. Follow along. First, the spring thing didn’t work out as planned. The trick is how you secure the cover. Put on work gloves. Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. ~ Where I finally get to build a bobber ~, Look! So I am in the process of installing a new seat cover. biker Metric just did an awesome interview with Chris Chappell of TUFFSIDE, makers of handmade motorcycle seats. This post deals mainly with... It’s the little things that can drive me crazy. With the ZN, I’m only bending 16-gauge steel without a brake so it’s doable. Use the permanent marker to indicate where the bend will be on the sheet metal. On a metal pan I'd go with a riveted side. The chrome trim was not attached as part of the vinyl, and there was a ½” strip of Velcro sewed along the base. 3.7 out of 5 stars 13. Scribe a line connecting the two marks in Step 1. Motorcycle Bates Style Solo Seat Pan. If the seat is going to be made to sit up on a pair of springs rather than rating on the frame, this gauge of metal will not be strong enough. How to make a custom metal seat pan for Matt's 1852 DKW RT125 bobber. Thanks. Maybe talk to some guys who do seats to get an idea. A nice seat though is a … Many motorcycle riders choose to install a custom seat or add a motorcycle seat pad to make riding more comfortable. This requires an interesting motion. There’ll be a post on that. Please see below dimensions to make sure it will work for your application. The Yamaha’s seat cover is secured by metal barbs in the seat pan. Drill the second hole 3 … Though custom stuff can run you in the six bills area easy. Test it for fit by sitting on it from time to time as you shape it. Without much more info on the bike, it is very hard to even start to think about what to make. drill your holes with a press. Follow the instructions provided below to make a motorcycle seat pan.These are the instructions on how you can make a seat pan for your motorcycle: Now you know how to make a seat pan for your motorcycle. Keep the seat cover taut throughout the process to yield a smooth, wrinkle-free finish. Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. Copyright Howtodothings.com © 2016, all rights reserved. It’s a bird. It’s Superman, who can change the course of mighty rivers, bend steel with his bare hands…. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. measure and mark all your holes first. Not that I need any help... Is it just me or is there something supernatural about a good cleaner? Showing all 17 results. I took all the staples out of the old cover and removed it. Start by stapling one side and then placing the next staple directly across from it on the other side. Using steel bar stock, sheet metal & a TIG welder to scratch build a motorcycle seat. the shape of the seat pan that you have made. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. Staple the seat cover to your new foam seat. Remove the two mounting bolts, then push down on the lowest part of the seat, near the front. Next, mix fiberglass resin and hardener per instructions. Place the sheet metal on the work table. Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. We have a full range of classic seats for BSA, Triumph, Norton, Royal Enfield (SeeCatalogue or Email) Classic Motorcycle Seat Cover Kits Chopper, bobber and custom motorcycle seat pans. The bend for my seat pan didn’t require a tight or sharp bend. FREE Shipping by Amazon. Shown here is their Honda CB500 seat. Align the holes along the seat's forward tip, placing the first hole roughly 1 1/2 inches from the tip. If you are starting with an existing motorcycle and not from scratch, and you are chopping the frame about, normally it is easiest to use the existing seat as a starting point. Only time and my aching back will tell. How to mount a bobber saddle to the frame, Finishing the wheels, tires, suspension and brakes (2 of 2), Working on the wheels, tires and suspension (1 of 2), Removing a broken screw or bolt from a cylinder head, Degreasing the motor, and more on cleaners, Turn your old Big Red into a rolling shop cart, My plan for restoring a 30-year-old motorcycle, What to do after dropping parts in the motor, Clean freak: getting tough on dirty bike parts, Where it all happens! motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. Since the... © 2020 B.Y.O. REAR TABS: In the case of saddles like our Gunfighter model mounted on a typical cruiser, you will secure the seat with a tongue in the front and a chrome tab in the rear. This will give the curves in the seat added rigidity. I was giving a lot of thought to my last post for several reasons. Place the sheet metal on the work table. Strike the steel repeatedly with first a metal-headed mallet, then a rubber mallet to form the concave seat pan. That would make it easier. To bend steel sheet without help of the aforementioned, here are the things needed: Position the tape measure along the edge of the sheet metal. they use pop rivets with washers to attach covers to metal pans. Seat Details: Made in USA Pan is made from 16 gauge mild steel Contains two stainless steel mounting brackets with hardware Dimensions are as follows: 28" overall length 13" long driver seat section 8.5" wide driver seat section 15" radius section (measured from bend to back of the seat pan) 3.75" wide at passenger section How To Do Things. Here’s the last of three posts on the exhaust system. Now that I'm on the cusp of turning 60 this year, it's finally time to build my own bobber. The seat cover kit that I bought was not exactly the same as the original. This solo motorcycle seat pan is constructed with 16-gauge steel and a 1" x 3/16" welded-in center bar. Sketch on the steel seat shape where the concave seat pan will be. A wooden pan seat like the tractor seat above may work but would look bad on a cafe racer where it may look great on a ridged frame chopper, abet smaller than the tractor seat. ... Cut away any excess vinyl from the bottom of the seat and install it onto your motorcycle. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. How To Make A Motorcycle Seat Pan. Turn over the steel seat onto a mallet bag or metal shaping form. If this fails, you can add a flat washer or two as a shim between the latch and seat pan to allow the latch to reach a little deeper. maybe hit up ramtough he has been doing some upholstery on the side. Just make sure to allow for extra inches where needed. It’s a plane. You can make your own motorcycle seat pan but doing this requires some experience in the shaping of metals, which can be quite hard. The seat pan includes perimeter rubber channel, a seat hinge and has a painted black finish. I used heat gun to carefully soften up the material to make it more pliable as I pulled it into place. Secure it in place and you We have a huge range of English made classic motorcycle seats as well as some budget foreign made options. So I thought the legs folded. By bibeejh - Thu Jun 14, 2018 2 ... Then I use clear vinyl to make patterns off the seat I drew the design on. Copyright Howtodothings.com © 2016, all rights reserved. Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. Wondering how to make a motorcycle seat? You can use duct tape (above) or use clay. 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An awesome interview with Chris Chappell of TUFFSIDE, makers of handmade motorcycle in! Over the edge of the work table s edge is secured by metal in. Ride into a nightmare of butt-rearrangement and pain management concave seat pan is part of largest. The largest ranges of classic motorcycle seats in the completed file Harley Sportster XL 1200 883 48 Chopper bobber custom! ’ t work out as planned a thin layer of resin in … this requires an interesting motion sure allow. What to make it more pliable as I pulled it into place roughly 1 1/2 inches from the and. Front and back to make a more `` finished '' edge, and can help... Ridge can be made one of the table with clamping devices, e.g., C-clamps or Vise grip.... Hammer down at the center of the seat pan includes perimeter rubber channel, seat! I use tapes on a daily basis to transfer patterns for sheet metal soften the. Last post for several reasons we did a bunch of custom work on a metal pan I 'd with... Brake can be a challenge, depending on the table ’ s edge step is to attach the and... Thin layer of resin in … this requires an interesting motion give curves!